Aerospace Casting

Aerospace casting creates and designs common and complex aerospace parts in tiny or big sizes. The die-casted materials for the aerospace industry are made chiefly with high-quality aluminum and can withstand harsh conditions, which is a good advantage for aviation.

The top-notch parts formed and shaped through the die-casting process show fewer errors when the final assembly occurs. Additionally, some domains and areas under aviation need die-casted components built with the best and most advanced machining technology to effectuate the desired and expected results. Keep reading to know more details about aerospace die-casting processes.

Common Materials for Aerospace Die Casting

There is a wide range of purposes coming from an aerospace investment casting procedure, and before the aerospace industry takes advantage of them, here are the materials used and common cast parts:

Aluminum for Aerospace Die Casting


It is commonly used in aerospace casting because it is non-ferrous and has excellent strength and stiffness. Additionally, aluminum is highly conductive and can withstand corrosion compared to steel alloys. The aviation industry uses die-casted aluminum parts because they are lightweight but do not compromise their strength. 

2.Nickel-based Alloy

The best detail of nickel-based alloys is their firm resistance against oxidation and other challenges caused by temperatures. Additionally, the mechanical strength provides the advantage to most aircraft parts, like gas turbine blades.

3.Stainless Steel

Stainless steel offers an excellent surface finish with precise details and top-notch aesthetics primarily used in aerospace applications. Also, this material has a very high resistance to heat and corrosion, which are excellent investment casting capabilities.

4.Carbon Steel

This casting material has excellent features suitable for aerospace investment casting, from being complex and challenging to providing good pressure and resistance to wear. Additionally, carbon steel has a very high strength.

Aerospace Die Casting Advantage

The aerospace investment casting provides accuracy and top-notch designs that benefit the aerospace industry. To further go into details, here are the advantages of aerospace die-casting processes:

1.High Dimensional Accuracy and Intricate Design Capabilities

Aerospace casting meets the required dimensions that benefit the aviation industry, especially for the parts and components with intricate concepts and specifications. The durability and flexibility of die-casted aerospace components provide secure and safe utilization on aircraft. Also, the ability of aerospace die-casting to mold intricate designs suits the demand of the aviation domains.

2.Top-Grade Surface Finishes

The results on the surface finishes are guaranteed to be excellent using advanced methods and coating techniques in aerospace die casting. In the aviation industry, the fine primary coating is used for the parts at the end of the final procedure in the aerospace die-casting process, resulting in a top-grade surface finish.

3.High-Speed Prototyping and Manufacturing Procedures

The aerospace die-casting process can produce a significant volume because of the high pressure exerted in the manufacturing method. The rapid production meets the high demand for aerospace parts even with the tiniest die-casted components.

Aerospace Die Casting Advantage

4.Advanced Manufacturing Technologies

There are innovations in the machinery and methods used for aerospace casting, and they produce accurate shapes, dimensions, and specialized surface finishes. The most significant advantage provided by the advanced machining and casting procedures is their ability to make a large volume of die-casted metals.

5.Extended Life of Aerospace Parts

Die-casted aviation parts are made with guaranteed durable materials and metals for their longer lifespan and purpose in the aerospace industry. The aviation domains need to be constructed with high-quality cast metals to work in the aerospace industry in the long run and be utilized in a way aligned with their functionalities.

6.Tight Tolerance and High-End Resistance

Quality control management is part of the aerospace die casting to ensure that each die-casted component can withstand harsh environments, like corrosion resistance before being enforced and utilized in the aerospace domains. Additionally, aerospace die casting produces highly conductive and robust components.

Application Examples of Aerospace Casting

1.Hydraulic System Parts

Hydraulic Systems in aviation hold a lot of pressure to operate since they use gas and fluid. And this is where the die-casted metals play the most significant role in guaranteeing they can withstand the pressure. Aerospace die casting benefits the pump systems, filters, and other gears of the hydraulic System.

2.Fuel and Air System Components

The components working together to control and manage the air and fuel used during the operation must be engineered with precise details and durability to hold high pressure and temperature changes. It is known that aviation runs and operations with the significant help of fuel, and the injectors and other internal parts of the system must rely on the operation efficiently for smooth, safe, and secure flying.

Aircraft Fuel System

3.Engine Parts

The air and fuel systems in aviation do not operate without engine parts, and aerospace die-casting has a significant role in this, especially in producing metal components that can help significantly optimize pressurization and assist in thermal management issues. Most engine metal parts like compressor, combustion, and turbine are made with aluminum since strength and lightweight were considered.

4.Landing Control System Inner Parts

An aircraft must land safely supported by a landing system made with high-strength metals and assemblies. Aerospace casting indeed provides the metals that perform great in harsh weather conditions during landing, like top-notch spotlights, anti-collision lighting, and navigation.

Landing Control System Inner Parts

5.Cabin Pressurization System Components

One of the most essential systems in the aviation domains is the Cabin Pressurization System, where the flow of air and oxygen is controlled and managed. It has valves, pressure sensors, and a controller to look closely at the amount of oxygen and air adequate for everyone in the aircraft. Aerospace casting guarantees that the system has top-notch metal parts that rely on everything, even at the highest point of pressure and temperature.

Why choose YOURAY for Aerospace Die Casting?

Here at YOURAY, we guarantee the production of everything you need for your aircraft metal parts, which can support the collaborative operations of the different systems, from Hydraulic Systems, Air Systems, Engine Parts, Cabin Pressurization, and even the components needed for a safe and comfortable landing experience for your pilots.

Our die-casted metal parts work excellently and efficiently with integrated control systems. Achieve the upgraded and innovative, intricate specifications and top-notch performance of metals for your aviation domains, and benefit from reduced to no maintenance requirements with YOURAY Aerospace Die Casting.

Get the finest and top-rated aircraft metal parts with YOURAY Aerospace Die Casting, and actualize a smooth, safe, and secured flying to landing experience.

Get A Free Quote